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How to implement a barcode system for inventory in 4 steps

Jonny Parker
August 12, 2024

Imagine an inventory process where every item is instantly identifiable to your team, stock levels are always accurate, and inventory is optimized for maximum profitability. That’s the power of a barcode inventory system.

You can just scan a product to see data on stock levels, product costs, and more to guarantee your inventory records are always accurate.

Here are the four essential steps to set up a barcode inventory system, the types of barcodes available, and how they will transform your inventory management processes. 

Barcode inventory system: An overview

Barcodes are machine-readable data representations, typically parallel lines of varying widths and spaces. When scanned with a barcode scanner, these codes provide instant access to information about the item.

A barcode inventory system uses these codes to track and monitor inventory levels. Scanning a barcode brings up information like the product’s description, price, and location within a warehouse or store.

There are several types of barcodes used in inventory management:

  • 1D (one-dimensional) barcodes: These are the most common type of barcodes, consisting of a series of parallel lines and spaces. They store a limited amount of data, like product numbers or SKUs, but they’re easy to generate, making them great for businesses that often introduce new SKUs. 
  • 2D (two-dimensional) barcodes: These barcodes, such as QR codes or data matrix codes, store more information than 1D codes. They’re often used for tracking unique goods or storing additional details like expiration dates or lot numbers. But they’re harder to generate, so they’re best suited to products that won’t change or with complex data to store. 
  • RFID (Radio Frequency Identification) tags: While not technically barcodes, RFID tags serve a similar purpose in inventory management. They use radio frequency to transmit data and can be read from a distance without line-of-sight, making them useful for tracking items in real time. RFID tags can be expensive and time-consuming to set up, though, so they aren’t always the best option.

The benefits of using a barcode inventory system

Implementing a barcode inventory system provides numerous benefits for your business, including:

  • Improved accuracy and reduced human error: Barcode scanning eliminates manual data entry, a common source of costly mistakes. Employees can instantly access and update inventory information, reducing the likelihood of overselling, inaccurate fulfillment, and other discrepancies. 
  • Increased efficiency and streamlined operations: Scanning barcodes is significantly faster than manually entering product information. This streamlined approach to data entry optimizes inventory management processes, from receiving and putaway to picking, packing, and shipping. Your team can accomplish more in less time, improving inventory turnover, and, ultimately, profitability.
  • Enhanced visibility and data-driven decision-making: Barcode data seamlessly integrates with inventory management software, transforming every scan into a real-time update. With a few clicks, you can see how much of each product is on hand, identify top-selling SKUs, and spot trends over time. 
  • Cost reduction and resource optimization: Barcode systems save money by minimizing errors, reducing manual labor, and optimizing stock levels. Additionally, the data-driven insights provided by the system can help you identify areas for further cost reduction or resource optimization, like identifying slow-moving items or optimizing warehouse layouts.
  • Elevated customer satisfaction and loyalty: Accurate inventory tracking and faster order fulfillment result in a better customer experience. Customers can trust that the items they order are in stock and ship promptly, leading to increased satisfaction, positive reviews, and repeat business. 

How to choose a barcode inventory management system

When selecting a barcode inventory management system, consider the following factors.

1. Assess your business needs

Before diving into implementation, thoroughly assess your current inventory management practices and pinpoint areas that need improvement. Do you struggle with manual counting errors, frequent stockouts, or slow order fulfillment? What specific goals do you want to achieve with a barcode inventory system? Are you aiming for increased accuracy or real-time visibility into your stock levels? 

Clearly defining your pain points and desired outcomes will guide your choices in hardware, software, and barcode type to guarantee they meet business requirements.

2. Evaluate compatibility

Ensure the barcode inventory system is compatible with your existing software and hardware, including POS systems, accounting software, and mobile devices. This leads to seamless integration and reduces the need for additional training or system changes. 

3. Consider scalability

Choose a system that can grow with your business, accommodating increased inventory and more complex operations than you currently need. Your system will remain effective as your business evolves. 

4. Check for ease of use

Opt for a user-friendly system that requires minimal training for your staff for a smoother transition. A system with an intuitive interface, clear documentation, and readily available support can significantly enhance the customer experience.

5. Look for support and maintenance

Select a vendor that offers reliable customer support, regular updates, and maintenance services to keep your system running efficiently so issues or questions are addressed promptly and your system remains up-to-date and secure. 

4 steps to set up a barcode inventory system

Maximizing the benefits of a barcode system requires careful planning. Here’s a breakdown of the four essential steps involved in setting up a barcode inventory system.

1. Set up the system and choose barcode types

Research and select the barcode types that best align with your industry and needs. Making this decision early on ensures you choose hardware and software compatible with your chosen type.

To choose a barcode, consider the number of unique products you typically stock and the types of products you have. Note any special characteristics or handling needs, like perishable goods or items requiring serial number tracking. This helps you decide whether you primarily need basic product identification (1D barcodes like UPC or EAN) or more complex data storage for tracking batch numbers, expiration dates, or serial numbers (2D barcodes like QR codes or data matrix codes). 

2. Select your software

You have two primary options for software: dedicated barcoding software that integrates with an existing inventory management system or a new inventory management system with built-in barcoding functionality. Choose the option that suits your needs and budget while meeting the requirements you identified in step one.

Great inventory management software should allow users to generate barcodes but also track inventory levels, automate reorder points, and generate stock movement and usage reports.

3. Choose your hardware

Invest in a barcode scanner and printer that work with the type you’ve selected. 

Consider factors like scanning speed, durability, wireless connectivity, and ease of use for your staff. Popular scanners, like the Zebra LI2208 and Honeywell Eclipse 5145, are known for their reliability, performance, and broad compatibility with various inventory software and platforms. 

4. Train your staff and monitor performance

Once your barcode inventory system is in place, provide comprehensive training to your staff on how to use the scanners, printers, and software effectively. 

Regularly monitor the system’s performance to identify areas for improvement. By tracking key metrics like inventory accuracy, order fulfillment speed, and employee productivity, you can assess the impact of your barcode system and make data-driven adjustments as needed.

Implement your barcode system today

Streamline your inventory management with Fishbowl’s barcode system. Fishbowl’s robust scanning capabilities can help you effortlessly track inventory, reduce errors, and improve efficiency throughout your operations. 

Plus, Fishbowl seamlessly integrates with QuickBooks, allowing you to sync your finances and inventory data. Experience the power of a fully integrated solution that can transform your business. 

Choose Fishbowl for your inventory needs and unlock the benefits of a comprehensive barcode inventory system. Start a demo today.